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The Carbon Fiber High Pressure Resin Transfer Molding (HP-RTM) equipment

Short Description:

The Carbon Fiber High Pressure Resin Transfer Molding (HP-RTM) equipment is a cutting-edge solution developed in-house for the production of high-quality carbon fiber components. This comprehensive production line comprises optional preforming systems, an HP-RTM specialized press, an HP-RTM high-pressure resin injection system, robotics, a production line control center, and an optional machining center. The HP-RTM high-pressure resin injection system consists of a metering system, vacuum system, temperature control system, and raw material transportation and storage system. It utilizes a high-pressure, reactive injection method with three-component materials. The specialized press is equipped with a four-corner leveling system, offering an impressive leveling accuracy of 0.05mm. It also features micro-opening capabilities, allowing for rapid production cycles of 3-5 minutes. This equipment enables the batch production and customized flexible processing of carbon fiber components.


Product Detail

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Key Features

Comprehensive Equipment Setup: The HP-RTM equipment encompasses all the necessary components for a seamless production process, including preforming systems, specialized press, high-pressure resin injection system, robotics, control center, and optional machining center. This integrated setup ensures efficient and streamlined operations.

High-Pressure Resin Injection: The HP-RTM system adopts a high-pressure resin injection method, allowing for the precise and controlled filling of molds with reactive materials. This ensures optimal material distribution and consolidation, resulting in high-quality and defect-free carbon fiber components.

Carbon fiber high pressure resin transfer molding (HP-RTM) equipment (4)

Accurate Leveling and Micro-Opening: The specialized press is equipped with a four-corner leveling system that offers exceptional leveling accuracy of 0.05mm. Additionally, it features micro-opening capabilities, enabling quick mold opening and product demolding. These features contribute to improved production efficiency and product quality.

Flexible and Customized Processing: The HP-RTM equipment enables both batch production and customized flexible processing of carbon fiber components. Manufacturers have the flexibility to adapt the production line to their specific requirements, allowing for efficient and tailored production.

Rapid Production Cycles: With a production cycle time of 3-5 minutes, the HP-RTM equipment ensures high production output and efficiency. This enables manufacturers to meet demanding production schedules and deliver products in a timely manner.

Applications

Automotive Industry: The HP-RTM equipment is widely used in the automotive industry for the production of lightweight and high-performance carbon fiber components. These components include body panels, structural parts, and interior trims that enhance vehicle performance, fuel efficiency, and safety.

Aerospace Sector: The high-quality carbon fiber components produced by the HP-RTM equipment find applications in the aerospace industry. These components are utilized in aircraft interiors, engine parts, and structural elements, contributing to weight reduction, fuel efficiency, and overall aircraft performance.

Industrial Manufacturing: The HP-RTM equipment caters to the needs of various industrial sectors, producing carbon fiber components for machinery, equipment enclosures, and structural parts. The high strength-to-weight ratio and durability of these components enhance the performance and longevity of industrial machinery.

Customized Production: The flexibility of the HP-RTM equipment allows for customized production of carbon fiber components. Manufacturers can tailor the production line to produce components with specific shapes, sizes, and performance requirements, catering to diverse industries and applications.

In conclusion, the Carbon Fiber High Pressure Resin Transfer Molding (HP-RTM) equipment offers a comprehensive solution for the efficient production of high-quality carbon fiber components. With its advanced features such as high-pressure resin injection, accurate leveling, micro-opening, and flexible processing capabilities, this equipment meets the needs of various industries, including automotive, aerospace, and industrial manufacturing. It enables manufacturers to produce lightweight, strong, and customized carbon fiber components, enhancing product performance and meeting market demands.


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